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Background description：

Boiler is the key equipment in industrial production and heating system, and its internal combustion process will produce high temperature and high pressure environment. In the process of boiler operation, the temperature condition of the furnace wall, pipeline, burner and other components is directly related to the safety and efficiency of the boiler. The traditional boiler monitoring method mainly relies on the temperature sensor installed inside the boiler to measure the temperature of several key positions, but this way can not fully reflect the overall temperature distribution of the boiler. Infrared boiler products Use infrared thermal imaging technology to monitor the external surface of the boiler for a large area, non-contact temperature.

Status Quo:

• If the flame temperature is too high, the water level of the water wall will drop and be too low, and the water level is too low, which will lead to the overtemperature of the water wall, and the water wall will explode in serious cases.
• The flame temperature is too low, causing the water level of the water wall to rise too high, and the water level is full, which will cause the superheater to enter the water, and then block the steam flow in the superheater, and then lead to the local overtemperature of the superheater, and the serious superheater will burst the tube, and the more serious will cause the main steam temperature to drop rapidly leading to the turbine water.
• The combustion center is offset, resulting in overheating of the local water wall, excessive local stress of the water wall, resulting in system damage.

Solution:

The high temperature resistant endoscope infrared thermal imaging thermometer is used to monitor the temperature of the water wall in real time by inserting the lens into the boiler, remotely view the status of the water wall, and actively make corrections according to the detection information to avoid abnormal situations such as boiler damage.

Advantages:

•  Safety Assurance: Use thermal cameras to detect boiler surface temperature, locate overheating hazards via an infrared thermography camera, and prevent explosions. Remote Monitoring and Automatic Control: Integrate thermal imaging cameras with the automatic control system for remote monitoring, enabling automatic parameter adjustment during anomalies. Internal Monitoring: Deploy infrared thermography camera to detect ash accumulation, coking, and leaks on heating surfaces, preventing overheating, tube explosions, and reducing maintenance losses.

Benefits brought

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  Safety Assurance: Detect the boiler surface temperature, locate overheating hazards, and prevent explosions.

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  Remote Monitoring and Automatic Control: Integrate with the automatic control system for remote monitoring and automatically adjust parameters when anomalies occur..

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  Internal Monitoring: Detect ash accumulation, coking, and leaks on the heating surface, prevent overheating and tube explosions, and reduce maintenance losses.