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Applications

Sintering Machine Tail Monitoring

The HIRDA-S series is a specialized device designed for high-temperature environments, enabling real-time monitoring of the sinter cake cross-section temperature at the sintering machine tail. The system consists of an infrared thermal imaging core, a high-temperature-resistant infrared thermal imaging lens, an automatic retraction protection device, a kiln wall mounting kit, an air filtration system, a field equipment box, an algorithm server, and intelligent temperature measurement software. Currently, the following issues are encountered in sintering machine tail detection: traditional lenses are prone to damage and contamination in high-temperature, high-dust environments. Cooling anomalies risk equipment burnout and massive losses. Manual cross-section judgment is subjective, compromising sinter quality stability. The use of our advanced infrared thermal imaging camera can effectively address these problems.

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Sintering Machine Tail Monitoring

P-S Converter Temperature Monitoring

The HIRDA-PS P-S converter infrared thermal imaging intelligent monitoring system is a specialized system designed for temperature monitoring of high-temperature metal smelting furnaces. It is composed of a high-temperature infrared thermal imaging thermometer, an electrical control cabinet, an algorithm server, and client management software. The system enables centralized monitoring and management of on-site equipment, and through digital transmission networks, it achieves real-time collection, intelligent analysis, precise hot-spot positioning, and automatic alarm functions for the P-S converter shell temperature. In response to the limitations of traditional handheld inspection methods—such as missed measurement points, inability to provide 24/7 continuous monitoring, health and safety hazards posed by harsh environments, difficulty in correlating temperature with lining thickness, and challenges in data preservation and in-depth analysis—this system offers a comprehensive and efficient non-contact temperature monitoring solution, significantly enhancing the safety and management efficiency of converter operations.

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P-S Converter Temperature Monitoring

Ladle Intelligent Analysis and Diagnosis

The HIRDA-MI continuous molten iron temperature monitoring system is specifically designed for measuring molten iron temperature and performing intelligent analysis. The system consists of a high-temperature infrared thermal imaging thermometer, a field equipment box, an image algorithm server, and client management software. Each taphole is equipped with one continuous temperature measurement device for the cast house, which is installed at a suitable position near the taphole and uses compressed air for cooling and dust protection. During tapping, the device can simultaneously capture images and temperatures of the iron stream, clearly presenting the temperature field distribution at the taphole (including molten iron temperature and slag temperature) and outputting real-time infrared video. Traditional molten iron temperature measurement methods mainly rely on manual observation combined with thermocouples and thermometers. These methods present several problems: High labor intensity and low efficiency are major drawbacks, as only 1 to 3 measurements are taken per tap, making it impossible to achieve continuous monitoring or to reflect the temperature trends throughout the entire tapping process. Additionally, thermocouples are consumables, leading to high costs, and fluctuations in operator proficiency affect measurement accuracy. Moreover, the high-temperature, dusty environment near the blast furnace poses significant safety risks to on-site personnel. However, this system effectively addresses these pain points and enables safe, intelligent continuous temperature measurement.

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Ladle Intelligent Analysis and Diagnosis

Continuous Molten Iron Temperature Monitoring

The HIRDA-MI continuous molten iron temperature monitoring system is specifically designed for measuring molten iron temperature and performing intelligent analysis. The system consists of a high-temperature infrared thermal imaging thermometer, a field equipment box, an image algorithm server, and client management software. Each taphole is equipped with one continuous temperature measurement device for the cast house, which is installed at a suitable position near the taphole and uses compressed air for cooling and dust protection. During tapping, the device can simultaneously capture images and temperatures of the iron stream, clearly presenting the temperature field distribution at the taphole (including molten iron temperature and slag temperature) and outputting real-time infrared video. Traditional molten iron temperature measurement methods mainly rely on manual observation combined with thermocouples and thermometers. These methods present several problems: High labor intensity and low efficiency are major drawbacks, as only 1 to 3 measurements are taken per tap, making it impossible to achieve continuous monitoring or to reflect the temperature trends throughout the entire tapping process. Additionally, thermocouples are consumables, leading to high costs, and fluctuations in operator proficiency affect measurement accuracy. Moreover, the high-temperature, dusty environment near the blast furnace poses significant safety risks to on-site personnel. However, this system effectively addresses these pain points and enables safe, intelligent continuous temperature measurement.

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Continuous Molten Iron Temperature Monitoring

Badminton Racket Non-destructive Testing

The badminton racket infrared thermal imaging non-destructive testing system is composed of three modules. The thermal excitation module uses halogen lamps or hot air guns with adjustable heating distance and power for uniform or localized heating. The infrared acquisition module is an uncooled HJK-LWIR infrared thermal imager with a resolution of no less than 640×512 and thermal sensitivity better than 0.05°C, capable of real-time surface temperature field acquisition. The intelligent analysis module features a built-in deep learning segmentation algorithm that automatically identifies paint-loss and paint-repair areas, outputs defect locations, contours, and areas, and generates inspection reports. The system operation workflow is as follows: fix the racket, apply thermal excitation, capture with thermal imager, run algorithm analysis, and output results. Traditional manual visual inspection of badminton racket surface defects suffers from low efficiency, high subjectivity, and inability to quantify defect boundaries. However, this advanced system, based on infrared thermography technology, can effectively address the above issues.

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Badminton Racket Non-destructive Testing

Anode Furnace Wall Monitoring

The HIRDA-A anode furnace wall temperature monitoring and analysis system is specifically designed for temperature monitoring of high-temperature metal smelting furnaces. The system employs long-wave infrared sensors, paired with high-performance infrared lenses and superior imaging processing circuits, and is embedded with advanced image processing algorithms to ensure low noise. It features high protection rating, strong environmental adaptability, low power consumption, fast startup, excellent imaging quality, wide temperature measurement range, and high accuracy. The traditional solution for furnace wall temperature measurement relies on spot temperature devices, but this approach has several critical drawbacks, including difficulties in recording and archiving data for continuous trend analysis, limited measurement coverage that leaves some  areas unmonitored, and intermittent readings that fail to provide 24/7 uninterrupted temperature monitoring. However, our advanced infrared thermography temperature measurement and analysis system effectively addresses these problems.

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Anode Furnace Wall Monitoring

Glass Furnace Exit Monitoring

The HIRDA-HT high-temperature resistant infrared thermal imaging temperature measurement and analysis system is specially designed for the glass furnace exit, which can work normally in a high-temperature environment of up to 500℃. It consists of an infrared thermal imaging core, an infrared lens, a high-temperature resistant water-air cooled metal protective cover, a thermal imager control cabinet and client software. It solves the following pain points: molten glass radiation and high-temperature airflow interference make it difficult to obtain accurate temperature, prolonged exposure to extreme heat accelerates equipment failure, and manual spot checks fail to detect temperature fluctuations at the furnace exit in time.

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Glass Furnace Exit Monitoring

Disease Screening

Developed based on years of in-depth research in infrared thermal imaging technology, the HJK-MD is an infrared thermal imager system for disease screening. It is widely used in physical examination centers to assess the health status of sub-healthy groups, while providing data references for multiple health aspects such as blood lipids, blood glucose, microcirculation, myocardial function, and cerebral blood supply to support the establishment of health records.

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Disease Screening
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