Mainboard

Hardware Design

Circuit Design

• Proficient in designing interfaces for infrared detectors, accurately matching different types such as vanadium oxide and polysilicon detectors to ensure stable signal transmission.
• Expert in designing signal amplification and filtering circuits to enhance weak signals and eliminate noise interference.
• Specialized in power management circuit design to achieve efficient and stable power supply while reducing power consumption.

Component Selection

• Based on in-depth knowledge of electronic component performance, scientifically select components according to motherboard performance indicators and application scenarios.
• For example, high-sensitivity and high-resolution infrared detectors are chosen to accurately capture subtle temperature changes in target objects; high-performance processors are selected to ensure fast data processing, improving image refresh rate and temperature measurement accuracy.

Structural Design

• Conduct reasonable structural design considering the integration requirements of motherboards in different devices, focusing on miniaturization and lightweight to adapt to application scenarios with strict volume and weight requirements, such as drones and handheld devices.
• Strengthen thermal design by using efficient heat dissipation materials and structures to ensure stable temperature and consistent performance during long-term operation.

Software Development

Driver Development

• Develop driver programs compatible with multiple operating systems (e.g., Windows, Linux, Android) to ensure compatibility and stability between motherboards and devices with different systems.
• Optimize driver programs to improve data transmission rates, enabling fast and stable infrared image transmission to meet the real-time requirements of high-demand applications.

Algorithm Implementation

• Master non-uniformity correction algorithms to eliminate fixed pattern noise in infrared images, making them clearer and more uniform.
• Apply image enhancement algorithms to improve image contrast, sharpness, and detail representation for easier observation and analysis.
• Develop target detection and recognition algorithms to automatically identify and mark objects of interest, improving detection efficiency and accuracy.

Lens

Design Capabilities

System Design

• Design optical systems that meet requirements for parameters such as field of view (FOV), resolution, and focal length based on application needs. For example, infrared thermal imaging lenses for security monitoring may require a larger FOV to cover broader areas, while lenses for industrial inspection may prioritize high resolution and telephoto performance to observe distant targets clearly.

Aberration Correction

• Optimize lens shape, material, and combination to correct various aberrations (e.g., spherical aberration, coma, chromatic aberration), ensuring high-quality infrared images with sharp, distortion-free object edges.

Aspherical and Diffractive Surface Applications

• Master the design and manufacturing techniques for aspherical and diffractive surfaces to reduce lens component count, lower costs, improve imaging quality, and achieve miniaturization. For instance, lenses composed of high-precision aspherical and diffractive surfaces can be used in drone systems for aerial payloads, offering long optical paths and large zoom ranges.

Material Selection and Application Capabilities

Infrared Optical Material Properties

• Deeply understand the properties of various infrared optical materials (e.g., refractive index, dispersion, thermal expansion coefficient, transmittance), and select appropriate materials based on the lens’ operating wavelength range and temperature environment. For example, chalcogenide glass is widely used in infrared thermal imaging lenses due to its high transmittance in the infrared band and good thermal stability.

Athermalization Material Applications

• Choose materials with suitable thermal properties for athermalized designs to ensure stable imaging performance across different temperatures. For example, combining materials with different thermal expansion coefficients or using special optical materials and structural designs can maintain optimal lens performance in operating temperature ranges of -35°C to +65°C or even wider.

Processing and Manufacturing Capabilities

Precision Machining Techniques

• Possess high-precision machining processes (e.g., diamond turning, precision molding) to fabricate optical components (e.g., lenses, lens barrels) with extremely tight dimensional tolerances and surface quality requirements. For instance, precision molding enables mass production while ensuring strict tolerances and stable product quality.

Coating Technologies

• Master coating processes for infrared bands (e.g., anti-reflective coatings, protective films) to enhance lens transmittance and durability. For example, high-efficiency anti-reflective coatings can be applied across the full-wave infrared band (8–14μm), with optional DLC (diamond-like carbon) coatings as additional protection to improve scratch and corrosion resistance.

Assembly, Alignment, and Testing

• Utilize professional assembly techniques and equipment to precisely assemble optical components, followed by rigorous testing and calibration to ensure lens optical performance meets design specifications.

Software

Standard software

InfraredStudio(lRS)

1. Data capture: Thermal imaging image data can be collected regularly for later analysis
2. Custom alarm thresholds and levels: The system can define multiple different alarm thresholds and levels to assist staff in assessing the urgency and development trend of hidden dangers
3. Real-time video display
4. Temperature tracking
5. High temperature trigger shooting and alarm

Customized software

I. Rotary kiln shell

1. Real-time video display
2. Temperature tracking
3. Data capture
4. High temperature trigger shooting and alarm
5. Automatic splicing of kiln shell infrared thermal images
6. Fault self-diagnosis: When the terminal device fails, the system automatically alarms
7. Custom alarm thresholds and levels

II. Ladle

1. All-weather passive thermal imaging function
2. Self-developed temperature measurement and correction algorithm
3. Strong environmental adaptability
4. Automatic identification of package number
5. 360° all-round temperature detection of package
6. Automatic positioning and warning of 1 square decimeter high temperature area
7. Establish a corresponding model between the refractory material of the package and the surface temperature of the package
8. Establish a surface temperature database for each ladle during its use cycle
9. Open interface, provide SDK development package, can be connected with DCS, PLC and other systems

III. Molten iron

1.Real-time display of molten iron temperature

2.Automatically record the start time, end time and duration of tapping

3.Real-time video clearly displays the tapping situation

4.Prompts for abnormal temperatures

5.Real-time automatic detection of tapping status at each tapping point

6.Automatically save current temperature and average temperature

7.Query historical data and monitoring interface

8.Can overcome the interference of factors such as dust and high temperature on site, and measure accurate tapping point molten iron flow temperature field distribution, including tapping point molten iron temperature and tapping point slag temperature

9.Can be connected to the LED screen through ModBus protocol, analog output, etc. to display temperature

IV. Non-ferrous metal electrolysis cells

1.Real-time video display area

2.Fault video display area

3.Fault plate information display area

4.Plate temperature display area

5.Other information: Displays the slot temperature, slot pressure, slot current, workshop environment temperature and humidity and other information input to the system

6.Curve display area: Various temperature curves can be displayed according to user settings, such as the highest point temperature curve in the real-time video, the temperature curve of the set special monitoring point, the average temperature curve in the real-time video, etc

V. Zinc Electrowinning

1. Electrolytic cell layout: It can fully display the status of the plates in all electrolytic cells in the workshop. Normal plates are displayed in green, and short-circuited plates are displayed in red and yellow
2. Alarm disposal list
3. Infrared real-time video display area: It mainly displays the real-time infrared video of the electrolytic cell area currently being inspected
4. Data analysis area
5. Alarm information statistics

VI. Sintering machine tail

1. Real-time video display
2. Temperature curve display: Real-time display of the change trend of the cross-section temperature of the sintering machine under different sintering conditions over time
3. Data analysis: According to the sintering process knowledge, analyze the cross-section feature pictures, extract the process data related to the production quality status, save and display it on the system interface
4. Temperature compensation
5. Fault self-diagnosis
6. Data management
7. Support multi-platform open API interface docking
8. User authority management

VII. Blast furnace charge surface

1. Real-time video display of the material surface in the furnace
2. Real-time display of the full radiation thermal map of the material surface in the furnace. The temperature at any position in the infrared thermal map can be viewed. The temperature display frequency can be set. The default setting is the same as the cycle of one circle of the chute. The temperature is collected when the chute rotates to the opposite side of the system installation
3. Temperature tracking: Automatically display the highest and lowest temperature points, highlight the specified temperature range; according to the habits of the blast furnace operator, the effect of "cross temperature measurement" can be achieved
4. Data capture
5. High temperature trigger shooting and alarm
6. Fault self-diagnosis
7. Custom alarm threshold and level
8. Data recording

VIII. P-S Converter

1. All-weather passive thermal imaging function
2. Self-developed temperature measurement and correction algorithm
3. Strong environmental adaptability
4. All-round temperature detection of furnace wall, comprehensive display of furnace temperature field distribution
5. Automatic positioning and early warning of 1 square decimeter high temperature area
6. Establish a furnace wall surface temperature database
7. Build a corresponding model of refractory material thickness and furnace surface temperature
8. Open interface, provide SDK development package, can be connected with DCS, PLC and other systems

IX. Anode furnace

1. With all-weather passive thermal imaging function
2. Adopt self-developed temperature measurement and correction algorithm
3. Strong environmental adaptability, can be used in harsh environments such as high temperature and high dust
4. High temperature solution temperature monitoring in the furnace
5. 360° all-round temperature detection of the furnace wall
6. Automatic positioning and warning in high temperature areas
7. Open interface, provide SDK development package, can be connected with DCS, PLC and other systems

X. Continuous casting billet

1. Real-time display of full radiation heat map and high-definition visible light video
2. Up to 32 temperature measurement objects can be drawn, such as points, lines, circles, rectangles, polygons
3. 3D temperature field and isotherm display, temperature distribution is more intuitive
4. Up to 12 color palettes, suitable for use in more application scenarios
5. Highest temperature, lowest temperature, average temperature multi-point temperature tracking
6. Support up to 32 devices online at the same time; automatic reconnection when disconnected
7. Adaptive display resolution, support vertical screen display

XI. Roller centrifugal casting

1. With all-weather passive thermal imaging function
2. Real-time measurement of the temperature of the high-speed rotating rollers during the casting process of the roller centrifuge
3. The temperature data detected by the system is associated with the roller centrifuge stop system, and the centrifuge stop time can be controlled according to the temperature
4. Adopt self-developed temperature measurement and correction algorithm
5. Strong environmental adaptability
6. High protection level
7. Adopt high frame rate design
8. Temperature data can be connected to LED screen and PLC
9. Temperature measurement accuracy is better than ±1%
10. Open interface

Software

Standard software

InfraredStudio(lRS)

1. Data capture: Thermal imaging image data can be collected regularly for later analysis
2. Custom alarm thresholds and levels: The system can define multiple different alarm thresholds and levels to assist staff in assessing the urgency and development trend of hidden dangers
3. Real-time video display
4. Temperature tracking
5. High temperature trigger shooting and alarm

Customized software

I. Rotary kiln shell

1. Real-time video display
2. Temperature tracking
3. Data capture
4. High temperature trigger shooting and alarm
5. Automatic splicing of kiln shell infrared thermal images
6. Fault self-diagnosis: When the terminal device fails, the system automatically alarms
7. Custom alarm thresholds and levels

II. Ladle

1. All-weather passive thermal imaging function
2. Self-developed temperature measurement and correction algorithm
3. Strong environmental adaptability
4. Automatic identification of package number
5. 360° all-round temperature detection of package
6. Automatic positioning and warning of 1 square decimeter high temperature area
7. Establish a corresponding model between the refractory material of the package and the surface temperature of the package
8. Establish a surface temperature database for each ladle during its use cycle
9. Open interface, provide SDK development package, can be connected with DCS, PLC and other systems

III. Molten iron

1.Real-time display of molten iron temperature

2.Automatically record the start time, end time and duration of tapping

3.Real-time video clearly displays the tapping situation

4.Prompts for abnormal temperatures

5.Real-time automatic detection of tapping status at each tapping point

6.Automatically save current temperature and average temperature

7.Query historical data and monitoring interface

8.Can overcome the interference of factors such as dust and high temperature on site, and measure accurate tapping point molten iron flow temperature field distribution, including tapping point molten iron temperature and tapping point slag temperature

9.Can be connected to the LED screen through ModBus protocol, analog output, etc. to display temperature

IV. Non-ferrous metal electrolysis cells

1.Real-time video display area

2.Fault video display area

3.Fault plate information display area

4.Plate temperature display area

5.Other information: Displays the slot temperature, slot pressure, slot current, workshop environment temperature and humidity and other information input to the system

6.Curve display area: Various temperature curves can be displayed according to user settings, such as the highest point temperature curve in the real-time video, the temperature curve of the set special monitoring point, the average temperature curve in the real-time video, etc

V. Zinc Electrowinning

1. Electrolytic cell layout: It can fully display the status of the plates in all electrolytic cells in the workshop. Normal plates are displayed in green, and short-circuited plates are displayed in red and yellow
2. Alarm disposal list
3. Infrared real-time video display area: It mainly displays the real-time infrared video of the electrolytic cell area currently being inspected
4. Data analysis area
5. Alarm information statistics

VI. Sintering machine tail

1. Real-time video display
2. Temperature curve display: Real-time display of the change trend of the cross-section temperature of the sintering machine under different sintering conditions over time
3. Data analysis: According to the sintering process knowledge, analyze the cross-section feature pictures, extract the process data related to the production quality status, save and display it on the system interface
4. Temperature compensation
5. Fault self-diagnosis
6. Data management
7. Support multi-platform open API interface docking
8. User authority management

VII. Blast furnace charge surface

1. Real-time video display of the material surface in the furnace
2. Real-time display of the full radiation thermal map of the material surface in the furnace. The temperature at any position in the infrared thermal map can be viewed. The temperature display frequency can be set. The default setting is the same as the cycle of one circle of the chute. The temperature is collected when the chute rotates to the opposite side of the system installation
3. Temperature tracking: Automatically display the highest and lowest temperature points, highlight the specified temperature range; according to the habits of the blast furnace operator, the effect of "cross temperature measurement" can be achieved
4. Data capture
5. High temperature trigger shooting and alarm
6. Fault self-diagnosis
7. Custom alarm threshold and level
8. Data recording

VIII. P-S Converter

1. All-weather passive thermal imaging function
2. Self-developed temperature measurement and correction algorithm
3. Strong environmental adaptability
4. All-round temperature detection of furnace wall, comprehensive display of furnace temperature field distribution
5. Automatic positioning and early warning of 1 square decimeter high temperature area
6. Establish a furnace wall surface temperature database
7. Build a corresponding model of refractory material thickness and furnace surface temperature
8. Open interface, provide SDK development package, can be connected with DCS, PLC and other systems

IX. Anode furnace

1. With all-weather passive thermal imaging function
2. Adopt self-developed temperature measurement and correction algorithm
3. Strong environmental adaptability, can be used in harsh environments such as high temperature and high dust
4. High temperature solution temperature monitoring in the furnace
5. 360° all-round temperature detection of the furnace wall
6. Automatic positioning and warning in high temperature areas
7. Open interface, provide SDK development package, can be connected with DCS, PLC and other systems

X. Continuous casting billet

1. Real-time display of full radiation heat map and high-definition visible light video
2. Up to 32 temperature measurement objects can be drawn, such as points, lines, circles, rectangles, polygons
3. 3D temperature field and isotherm display, temperature distribution is more intuitive
4. Up to 12 color palettes, suitable for use in more application scenarios
5. Highest temperature, lowest temperature, average temperature multi-point temperature tracking
6. Support up to 32 devices online at the same time; automatic reconnection when disconnected
7. Adaptive display resolution, support vertical screen display

XI. Roller centrifugal casting

1. With all-weather passive thermal imaging function
2. Real-time measurement of the temperature of the high-speed rotating rollers during the casting process of the roller centrifuge
3. The temperature data detected by the system is associated with the roller centrifuge stop system, and the centrifuge stop time can be controlled according to the temperature
4. Adopt self-developed temperature measurement and correction algorithm
5. Strong environmental adaptability
6. High protection level
7. Adopt high frame rate design
8. Temperature data can be connected to LED screen and PLC
9. Temperature measurement accuracy is better than ±1%
10. Open interface

Lens

Design Capabilities

System Design

• Design optical systems that meet requirements for parameters such as field of view (FOV), resolution, and focal length based on application needs. For example, infrared thermal imaging lenses for security monitoring may require a larger FOV to cover broader areas, while lenses for industrial inspection may prioritize high resolution and telephoto performance to observe distant targets clearly.

Aberration Correction

• Optimize lens shape, material, and combination to correct various aberrations (e.g., spherical aberration, coma, chromatic aberration), ensuring high-quality infrared images with sharp, distortion-free object edges.

Aspherical and Diffractive Surface Applications

• Master the design and manufacturing techniques for aspherical and diffractive surfaces to reduce lens component count, lower costs, improve imaging quality, and achieve miniaturization. For instance, lenses composed of high-precision aspherical and diffractive surfaces can be used in drone systems for aerial payloads, offering long optical paths and large zoom ranges.

Material Selection and Application Capabilities

Infrared Optical Material Properties

• Deeply understand the properties of various infrared optical materials (e.g., refractive index, dispersion, thermal expansion coefficient, transmittance), and select appropriate materials based on the lens’ operating wavelength range and temperature environment. For example, chalcogenide glass is widely used in infrared thermal imaging lenses due to its high transmittance in the infrared band and good thermal stability.

Athermalization Material Applications

• Choose materials with suitable thermal properties for athermalized designs to ensure stable imaging performance across different temperatures. For example, combining materials with different thermal expansion coefficients or using special optical materials and structural designs can maintain optimal lens performance in operating temperature ranges of -35°C to +65°C or even wider.

Processing and Manufacturing Capabilities

Precision Machining Techniques

• Possess high-precision machining processes (e.g., diamond turning, precision molding) to fabricate optical components (e.g., lenses, lens barrels) with extremely tight dimensional tolerances and surface quality requirements. For instance, precision molding enables mass production while ensuring strict tolerances and stable product quality.

Coating Technologies

• Master coating processes for infrared bands (e.g., anti-reflective coatings, protective films) to enhance lens transmittance and durability. For example, high-efficiency anti-reflective coatings can be applied across the full-wave infrared band (8–14μm), with optional DLC (diamond-like carbon) coatings as additional protection to improve scratch and corrosion resistance.

Assembly, Alignment, and Testing

• Utilize professional assembly techniques and equipment to precisely assemble optical components, followed by rigorous testing and calibration to ensure lens optical performance meets design specifications.

Mainboard

Hardware Design

Circuit Design

• Proficient in designing interfaces for infrared detectors, accurately matching different types such as vanadium oxide and polysilicon detectors to ensure stable signal transmission.
• Expert in designing signal amplification and filtering circuits to enhance weak signals and eliminate noise interference.
• Specialized in power management circuit design to achieve efficient and stable power supply while reducing power consumption.

Component Selection

• Based on in-depth knowledge of electronic component performance, scientifically select components according to motherboard performance indicators and application scenarios.
• For example, high-sensitivity and high-resolution infrared detectors are chosen to accurately capture subtle temperature changes in target objects; high-performance processors are selected to ensure fast data processing, improving image refresh rate and temperature measurement accuracy.

Structural Design

• Conduct reasonable structural design considering the integration requirements of motherboards in different devices, focusing on miniaturization and lightweight to adapt to application scenarios with strict volume and weight requirements, such as drones and handheld devices.
• Strengthen thermal design by using efficient heat dissipation materials and structures to ensure stable temperature and consistent performance during long-term operation.

Software Development

Driver Development

• Develop driver programs compatible with multiple operating systems (e.g., Windows, Linux, Android) to ensure compatibility and stability between motherboards and devices with different systems.
• Optimize driver programs to improve data transmission rates, enabling fast and stable infrared image transmission to meet the real-time requirements of high-demand applications.

Algorithm Implementation

• Master non-uniformity correction algorithms to eliminate fixed pattern noise in infrared images, making them clearer and more uniform.
• Apply image enhancement algorithms to improve image contrast, sharpness, and detail representation for easier observation and analysis.
• Develop target detection and recognition algorithms to automatically identify and mark objects of interest, improving detection efficiency and accuracy.