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Background

Copper (99% copper) is made into a thick plate as the anode, and pure copper is made into a thin sheet as the cathode . A mixture of sulfuric acid and copper sulfate is used as the electrolyte. When the power is turned on, the copper dissolves from the anode into copper ions (Cu) and moves to the cathode. After reaching the cathode, it obtains electrons and precipitates pure copper (also called electrolytic copper) at the cathode. The copper plate produced in this way is It is called " electrolytic copper " , of extremely high quality, and can be used to make electrical products.

During the deposition of cathode copper in the electrolytic cell, local short circuits may occur . The large amount of power loss and high temperature seriously affect the normal production of cathode copper. The detection method to find the short circuit phenomenon is low in efficiency, high labor intensity and harmful to the workers. Health issues. Therefore, timely detection and accurate positioning of short-circuit faults in the electrolytic cell have become an important condition for electrolytic copper production. It is one of the most important factors affecting power efficiency and product quality. Traditional operation methods are inefficient and pose safety risks. When a short circuit occurs in the electrolytic cell plate, the temperature rises sharply . Thermal imaging can monitor the entire electrolytic cell and accurately detect and locate short-circuited plates, greatly improving detection efficiency.

Product Description

HIRDA - NM -B The non-ferrous metal electrolytic plate short circuit detection and positioning system is a It is an intelligent detection system for electrolytic cell plate faults developed by the smelting industry. The system mainly consists of "front-end on-site monitoring unit Yuan "," Image algorithm server ” and “Handheld Smart Terminal" It consists of three parts. The system uses non-contact, industrial-grade anti-corrosion infrared thermal imager, high-precision two-axis servo turntable, manual Intelligent algorithm, real-time online temperature acquisition and plate fault detection and location during electrolysis process , 15minute The whole workshop inspection can be completed within 10 minutes, and each faulty cathode plate can be accurately located; targeted anti-corrosion design, Ensure long-term reliable operation of the system. The handheld smart terminal includes a high-performance PDA , uncooled infrared thermal imaging and visible light modules. It has daily team management functions (team, shift, personnel information, etc. ); it has auxiliary positioning function; fault information It has the functions of information display and prompt; it has the functions of shooting, registering, and recording processing results, and can upload them to the platform system System.

Advantages

 Large array, high resolution, industrial-grade infrared thermal imaging;

 Two-dimensional motion-type rapid inspection, covering the entire electrolysis workshop without blind spots;

 Use artificial intelligence algorithm to conduct efficient and accurate analysis of plate failures;

 High-precision positioning, capable of locating each faulty plate;

 Anti -corrosion design, adapting to the corrosive environment of the electrolysis workshop;

 Specialized electromagnetic compatibility design to resist the complex electromagnetic environment of the electrolysis workshop;

 Support 4G/5G Wireless data transmission;

 Open interface, providing SDK Development kit, available with DCS System docking.

Product technical indicators

Benefits brought