Shocking Truth:
Over 25% of electrical fires start from simple connection issues that thermal cameras can spot weeks in advance.
Real-World Example:
During a factory maintenance check, a thermal camera reveals a circuit breaker glowing at 75°C (normal <35°C). Closer inspection shows a corroded connection causing overheating, with the plastic casing warping. Replacing the faulty component immediately avoids a fire risk—thermal cameras detect invisible heat signatures that signal impending electrical failures.
How It Works:
Scan panels/switches with thermal imaging small cameras
Hot connections show as bright yellow/white
Hot spots may indicate broken wires
3 Most Common Finds:
⚡ Loose wires (50% hotter than normal)
⚡ Overloaded circuits (whole panel "glowing")
⚡ Failing breakers (one side hotter)
Budget Tip:
While infrared imaging camera price starts around $2,000, many insurance companies offer discounts for using this prevention tech.
Critical Areas to Monitor: Furnace walls (hot spots = thinning) Conveyor bearings (heat = failing soon) Ladles (uneven heating risks cracks) Why This Beats Old Methods:Old way:✖ Shut down for inspections✖ Guess based on experience New way with thermal imaging small tech:✓ Scan during operation✓ See exact trouble spots Cost-Savin...
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