Thermal Camera System in Non-ferrous Metal Electrolysis-hjkir

Background

Infrared thermal imaging monitors the temperature distribution of non-ferrous metal electrolytic cells and warns of electrode anomalies and cell failures, thereby achieving energy consumption optimization, process control and safe production. The electrolytic cell is located in the refining process of the copper plant and is a key equipment for producing high-purity electrolytic copper. In a copper plant.

Solution Description

HIRDA - NM - B non-ferrous metal electrolytic plate short-circuit detection and positioning system is an intelligent detection system for electrolytic cell plate faults developed for the smelting industry. The system is mainly composed of three parts: "front-end on-site monitoring unit", "image algorithm server" and "handheld smart terminal". It adopts non-contact industrial-grade anti-corrosion thermal imaging video camera, high-precision two-axis servo turntable and intelligent algorithm to realize real-time online temperature acquisition, plate fault detection and positioning during the electrolysis process. The system can complete the inspection of the whole workshop within 15 minutes and accurately locate each faulty cathode plate. With targeted anti-corrosion design, it ensures the long-term reliable operation of the system.

The handheld smart terminal integrates a high-performance PDA, uncooled infrarood camera and visible light modules. It has daily team management functions (team, shift and personnel information, etc.), auxiliary positioning function, fault information display and prompt function. It can also shoot, register and record processing results, and upload them to the platform system.

Advantages

 Large array, high resolution, industrial-grade infrared thermal imaging;

 Two-dimensional motion-type rapid inspection, covering the entire electrolysis workshop without blind spots;

 Infrared camera nearby use artificial intelligence algorithm to conduct efficient and accurate analysis of plate failures;

 High-precision positioning, capable of locating each faulty plate;

 Anti -corrosion design, adapting to the corrosive environment of the electrolysis workshop;

 Specialized electromagnetic compatibility design to resist the complex electromagnetic environment of the electrolysis workshop;

 Support 4G/5G Wireless data transmission;

 Open interface, providing SDK Development kit, available with DCS System docking.

Talk to consultant

Benefits brought

Real-time monitoring of the temperature distribution of the tank body to warn of lining damage. Thermal imaging is used to detect abnormal temperatures on the wall and bottom of the electrolytic cell, and to detect wear of the refractory lining, electrolyte leakage or local overheating in advance.
Optimize the electrolyte temperature field and improve electrolysis efficiency. Dynamically monitor the temperature uniformity of the electrolyte melt, assist in adjusting the current density and heating parameters, and improve current efficiency and metal output rate.
Early warning of cooling system failures ensures equipment safety. Temperature monitoring of tank cooling devices can detect scaling or poor heat dissipation in a timely manner to avoid overheating and damage to the tank caused by cooling failure.

Download

Thermal Camera System in Non-ferrous Metal Electrolysis

下载

Relative article

Where can I buy cheap thermal imaging camera?

2025/16/06

Molten Iron

2025/16/01

HJKIR developed a new type of continuous temperature measurement system for molten iron, which can directly measure the temperature of the iron flow at the taphole during tapping and more directly and accurately represent the state and change process of the physical heat of the furnace. At the same time, it has the outstanding characteristics of...