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Background

Infrared thermal imaging monitors the temperature distribution of non-ferrous metal electrolytic cells and warns of electrode anomalies and cell failures, thereby achieving energy consumption optimization, process control and safe production. The electrolytic cell is located in the refining process of the copper plant and is a key equipment for producing high-purity electrolytic copper. In a copper plant.

Solution Description

Advantages

 Large array, high resolution, industrial-grade infrared thermal imaging;

 Two-dimensional motion-type rapid inspection, covering the entire electrolysis workshop without blind spots;

 Infrared camera nearby use artificial intelligence algorithm to conduct efficient and accurate analysis of plate failures;

 High-precision positioning, capable of locating each faulty plate;

 Anti -corrosion design, adapting to the corrosive environment of the electrolysis workshop;

 Specialized electromagnetic compatibility design to resist the complex electromagnetic environment of the electrolysis workshop;

 Support 4G/5G Wireless data transmission;

 Open interface, providing SDK Development kit, available with DCS System docking.

Benefits brought

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  Real-time monitoring of the temperature distribution of the tank body to warn of lining damage. Thermal imaging is used to detect abnormal temperatures on the wall and bottom of the electrolytic cell, and to detect wear of the refractory lining, electrolyte leakage or local overheating in advance.

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  Optimize the electrolyte temperature field and improve electrolysis efficiency. Dynamically monitor the temperature uniformity of the electrolyte melt, assist in adjusting the current density and heating parameters, and improve current efficiency and metal output rate.

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  Early warning of cooling system failures ensures equipment safety. Temperature monitoring of tank cooling devices can detect scaling or poor heat dissipation in a timely manner to avoid overheating and damage to the tank caused by cooling failure.